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Contract manufacturing

Your brand, your artwork, our sterile line

You keep the market and the name on the carton. We fill it, test it and release it, and the paperwork that comes back is the kind an auditor asks for.

Injectable formats
4
Therapeutic groups
11
Supplying
15 yrs
The model

Why almost nobody builds their own injectable line any more

A sterile injectable facility is the most expensive thing to build in this industry and the hardest to keep qualified once it is built. Grade A laminar flow over the fill, validated sterilisation, environmental monitoring that never stops, an analytical laboratory that can release the batch and a quality head who signs for it. All of that has to be paid for whether the line runs one shift a month or three a day.

Contract manufacturing separates the two halves of the business. You own the brand, the artwork, the market and the customer. We own the plant, the licence and the batch record, and we carry the cost of keeping them qualified across everybody who books time on the line.

The practical effect is that a brand can launch a range without a plant, and an established company can add capacity without a capital cycle. What you are actually buying is not floor space. It is a documented batch you can stand behind in front of a purchase committee or a drug inspector.

What you keep

  • Your brand name and trademark
  • Your artwork, carton and leaflet
  • Your market, pricing and customers
  • Your product permissions where you hold them
Capability

What we can fill for you

Injectables only, which is the whole of what this site is licensed and equipped for. Counts are the products currently listed in each format.

Dry Powder Injection · 70 listed

Sterile dry powder filled into vials under Grade A laminar flow, reconstituted at the bedside. The bulk of the antibiotic range sits here.

IV Infusion · 11 listed

Large-volume parenterals in 100ml and 300ml presentations, terminally sterilised and released against a full sterility and pyrogen panel.

Liquid Injectable · 10 listed

Solution-filled ampoules and vials for molecules that stay stable in liquid, including the tray-packed emergency range.

Lyophilised Injectable · 5 listed

Freeze-dried cake presentations for heat-labile molecules where a dry powder fill would not hold potency across shelf life.

The run

How an order moves through the plant

Five stages, each of which ends with something you can see rather than a status update.

  1. Brief and feasibility

    You send the molecule, the strength, the pack and the volume. We come back on whether it fits this licence and this line, and what the honest lead time is. If it does not fit, you hear that first rather than last.

  2. Quotation and booking

    A rate against the batch size, with the pack cost broken out so you can see what is formulation and what is packing. Line time is booked against a written date rather than a queue position.

  3. Artwork and pack development

    Your artwork is checked against the mandatory declarations before it goes to print, not after. Vial, ampoule, label, carton, leaflet and shipper are all settled at this stage so nothing holds the batch at packing.

  4. Manufacture and release

    The batch is made against a batch manufacturing record and held until the analytical results are in. Nothing ships on a promise that testing will follow.

  5. Dispatch with documents

    The consignment travels with its certificate of analysis and dispatch paperwork. You get the documents at the same time as the stock, not a fortnight later when somebody asks for them.

The paperwork

What comes back with every batch

This is the part that separates a manufacturing partner from a supplier. A delivery note proves stock moved. None of the rest of this can be produced after the fact.

  • Certificate of analysis, batch specific

    Against the release specification for that product, signed off before dispatch, carrying the batch number printed on the carton in your hand.

  • Batch manufacturing record reference

    The manufacturing and packing record for your batch is retained here and referenced on request, which is what an audit or a market complaint traces back through.

  • Sterility and pyrogen results where the format requires it

    Terminally sterilised infusions and aseptically filled vials carry different panels. You get the one that applies to the product rather than a generic sheet.

  • Stability commitment across the shelf life

    The expiry printed on your carton is supported by stability data held here, which is what a regulator asks to see when they ask how you arrived at it.

  • Dispatch and transport documentation

    Invoice, packing list and, where the molecule needs it, the cold chain record for the leg we control.

Diligence

What to check in any contract manufacturer

Ask all five of these of everyone you shortlist, including us. A partner who cannot answer them in writing is one you find out about during your first market complaint.

What is this site actually licensed to make?
Injectables: dry powder, IV infusion, liquid ampoule and vial, and lyophilised cake. Anything outside those four formats is not something we will quote, in either direction.
Who releases the batch, and against what?
Released here against the product specification, with the analytical results in hand before dispatch. The certificate of analysis names the batch.
What is the lead time, and is it committed?
Quoted in writing at booking against the batch size. A date we cannot hold is a date we do not give you.
Who owns the artwork and the brand?
You do, throughout. We hold artwork files only to print your packs and we do not sell the same pack to anyone else.
What happens on a market complaint?
Send the batch number. It traces back to the manufacturing record and the retained sample held here, and you get a written response you can pass on to your customer.
Questions

Before you send a brief

It depends on the format and the molecule, because a lyophilisation cycle and a large volume infusion run have very different economics. Send the product and the pack and you will get a real number rather than a slab.

We manufacture against permissions held for the site and its products. Where you are bringing your own brand into a molecule we already make, that is straightforward. A molecule that is new to this site is a longer conversation and we will say so before you plan a launch around it.

Either. Most brands leave the vial, carton and leaflet with us and supply only the approved artwork, because the pack then arrives already matched to the fill. If you have your own printer, that works too.

The molecule, yes. Your brand, your artwork and your pack, never. That distinction is the one worth being precise about with any contract manufacturer.

Send a brief and get a real lead time

Molecule, strength, pack and volume is enough to start. You will get feasibility and an honest date before you get a sales call.

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